Friday, December 27, 2013

PRACTICAL 1 : UNIFORMITY OF DIAMETER, THICKNESS AND HARDNESS



Objective:

To test uniformity on diameter, thickness and hardness of the tablets by using Tablet Testing Instrument

Introduction:

        Tablet uniformity is important and is used to make sure that every tablet contains the amount of drug substances intended with only little variation among tablets within a batch. Due to the increased awareness of physiological availability, the uniformity test has been included for all coated and uncoated tablets. Among the various oral dosage forms, tablets are the most common and easiest way to be administered. Tablets are defined as solid preparations each containing a single dose of one or more active ingredients and obtained by compressing uniform volumes of particles. Besides, tablets are used mainly for systemic drug delivery but also for local drug action. Related to this reason, there is experiment conducted to test on the uniformity of diameter, hardness and thickness of the tablets which will influence the efficiency of the tablets to delivery drugs.

        PHARMATEST PTB 311 is one of the most popular instruments for measuring thickness up to 15mm, diameter up to 40mm and hardness up to 300N. Uniformity of the diameter of tablet follows the pharmacopoeial standard. All of the percentage average deviation value must not exceed ± 5% for tablets with diameter less than 12.5 and ± 3% for diameter of 12.5 mm or more. All of this test could be done by using PHARMATEST PTB 311. The thickness and hardness test are both under non-pharmacopoeial standards and is widely used by the manufacturers itself.


Materials and Apparatus:
10 Uphamol Cold and Flu tablets, Tablet Testing Instrument (PHARMATEST PTB 311)


Procedure:

1.      10 tablets of Uphamol Cold and Flu are selected and then, the test for diameter uniformity, thickness, and hardness is carried out by using the Tablet Testing Instrument (PHARMATEST PTB 311).

2.      Then the value of the diameter, thickness, and hardness is taken. The deviation of each is calculated and the deviation of individual unit from the mean diameter should not exceed ± 5% for tablets with diameter of less than 12.5 and ± 3% for diameter of 12.5 mm or more.


Results/Calculation:







     Discussion:

        In this experiment, 10 Uphamol Cold and Flu tablets are used to measure their thickness, diameter and also hardness. From the results that we obtained, the diameter of all the tablets is less than 12.50mm and the deviation does not exceed ± 5% based on the calculation. Thus, the uniformity of the diameter of tablet follows the pharmacopoeial standard. Each tablet with diameter more than 12.5mm, the deviation should not exceed ±3% while for tablet with diameter less than 12.5mm, the deviation should not exceed ±5%. From the measurement done by the PHARMATEST PTB 311, we can conclude that all the tablets pass the test as the deviation of each diameter for each tablet is not out of the range required.


The deviation can be calculated based on the equation below:


        Based on the calculation, for diameter of tablets which is bigger than the mean diameter, the deviation obtained will be a positive value. On the other hand, for tablet with diameter smaller than the mean diameter, the deviation obtained will be a negative value. However, errors may occur if the deviations are out of the required range. The slight deviations of diameter of the tablets may either be due to an uneven feeding of granules into die or may be due to the irregular movement of lower punch.

         In this experiment, the average thickness for 10 tablets is 4.80mm, the average diameter is 11.99mm and the average hardness is 174.7N. The thickness and hardness test are both under non-pharmacopoeial standards and is widely used by the manufacturers itself. Tablet thickness is an important quality control test for tablet packaging. The thickness of tablet can affect the therapeutic effectiveness of tablets. Very thick tablet affects packaging either in blister or plastic container. Tablet thickness is determined by the die of the tableting machine and is generally controlled to minimize appearance problems, to assure that tablets will fit into the container and to assure that they can be accurately counted by the filling equipment. Some filling equipment depends on the uniform thickness of the tablets as a counting mechanism.


(PHARMATEST PTB 311 is used to measure the thickness, diameter and also hardness of tablets.)

          Tablets usually need to have certain hardness or strength to withstand and overcome mechanical shock so that they do not break easily. In addition, tablets should be able to withstand reasonable abrasion and friction. Adequate tablet hardness and resistance to powdering and friability are necessary requisites for consumer acceptance. It also may influence tablet disintegration and affect the dissolution rate. It may be especially important to carefully monitor tablet hardness for drug products that possess real or potential bioavailability problems or are sensitive to altered dissolution-release profiles as a function of the compressive force employed.


        PHARMATEST PTB 311 is one of the most popular instruments for measuring thickness up to 15mm, diameter up to 40mm and hardness up to 300N. In the real manufacturing process, tablet uniformity is important and is used to make sure that every tablet contains the amount of drug substances intended with only little variation among tablets within a batch. If these test has been conducted and the percentage deviation is exceed than it should be, the manufacturer need to remake the tablets by modifying the ingredients used whether in amount of ingredients or change the types of ingredient that had been choose. This test is important to make sure the drugs in form of tablets could be supply to the patients and it give the therapeutic effect effectively by having good properties such as good dissolution rate, good disintegration within the body and have a good metabolism to avoid any negative side effects.

Conclusion:

        In this experiment, all the 10 tablets have uniform diameter, thickness and hardness by the measurement from Tablet Testing Instrument. All tablets obey the standard properties required.

Reference:
  1. http://www.pharmainfo.net/tablet-evaluation-tests/content-uniformity
  2. http://www.pharma-test.de/ptb311e/
  3. http://www.slideshare.net/mallikarjunvasm/quality-control-tests-for-tablets#btnNext
  4. http://hussain-ku.blogspot.com/2010/11/quality-control-tests-for-tablets.html
  5.  http://pharmlabs.unc.edu/labs/tablets/evaluation.htm

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